Metallic cylindrical structure with concentric rings and perforated design on a blue background.
Metallic industrial machinery component with a circular, gear-like structure and multiple inner cylinders.
Perforated stainless steel cylindrical filter with a polished finish on a blue background.
Large industrial machine with multiple cylindrical pipes arranged in a circular pattern.
Industrial equipment with technicians in hard hats working on a platform under a clear blue sky.
Close-up of a metallic turbine or engine part with intricate details, captured in black and white.
Metal structure with vertical rods surrounded by intense flames inside an industrial furnace.
Metal stamping tool with multiple cylindrical punches arranged in a star pattern, placed on a blue surface.
Metal gas burner with multiple perforated arms arranged in a star shape, on a blue background.
Metallic industrial component with circular top and multiple protruding pins, set against a blue background.
Metallic cylindrical structure with concentric rings and perforated design on a blue background.
Metallic cylindrical structure with concentric rings and perforated design on a blue background.
Metallic industrial machinery component with a circular, gear-like structure and multiple inner cylinders.
Perforated stainless steel cylindrical filter with a polished finish on a blue background.
Large industrial machine with multiple cylindrical pipes arranged in a circular pattern.
Industrial equipment with technicians in hard hats working on a platform under a clear blue sky.
Close-up of a metallic turbine or engine part with intricate details, captured in black and white.
Metal structure with vertical rods surrounded by intense flames inside an industrial furnace.
Metal stamping tool with multiple cylindrical punches arranged in a star pattern, placed on a blue surface.
Metal gas burner with multiple perforated arms arranged in a star shape, on a blue background.
Metallic industrial component with circular top and multiple protruding pins, set against a blue background.
High-Performance Industrial Flare Tips | Zexuan
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Product details
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Essential details
Shipping:Ocean freight
Product Introduction
Inconel 625 / SS310S | Anti-Flashback Design | Smokeless Combustion | Extreme Temperature Resistant

The High-Performance Flare Tip Series engineered and manufactured by Shandong Zexuan Environmental Protection Co., Ltd.. Zexuan high-performance flare tips are engineered to withstand continuous flame exposure, severe thermal cycling, and aggressive corrosion. Utilizing proprietary fluid dynamics and advanced metallurgy, our designs deliver maximum destruction efficiency (DRE), stable combustion, and absolute flashback prevention for global refineries and petrochemical retrofits.

Key Technical Advantages:

  • Premium Metallurgy: Fabricated from investment-cast Inconel 625, Hastelloy, or SS310S to prevent structural deformation and thermal cracking.
  • Smokeless Performance: Available in Utility, Steam-Assisted, and Air-Assisted designs to optimize turbulence and ensure local environmental compliance.
  • Anti-Flashback Security: Integrated with custom velocity or dynamic fluid seals to eliminate internal flashback under high turndown or adverse wind.
  • All-Weather Pilots: High-alloy windproof pilot burners maintain stable ignition under Category 5 hurricane conditions, featuring thermocouple or optical sensors.
  • Universal Compatibility: Precision-machined flange connections customized for seamless retrofit onto existing global brands (Zeeco, Honeywell Callidus, John Zink).
Technical Specifications:

ParameterSpecifications & Capabilities
ManufacturerShandong Zexuan Environmental Protection Co., Ltd.
Available TypesUtility (Pipe) / Steam-Assisted / Air-Assisted / Sonic Multi-Tip
Base MaterialsInconel 625, Stainless Steel 310S, SS316L, Hastelloy
Size Range2" to 60+" (Custom large diameters on request)
DRE (Destruction Efficiency)≥ 98% to 99.5% (Optimal VOC destruction)
Pilot Burner Qty1 to 4+ Pilots (Based on tip diameter)
Ignition IntegrationCompatible with HEI (Electronic) & FFG (Flame Front Generator)
Connection MethodANSI/ASME Flanged, Butt-Welded, or Custom Interface
Smokeless Assistance Options:
  • Utility Flare Tips: Most economical solution for low-hydrocarbon, non-smoking gases or remote fields lacking utilities.
  • Steam-Assisted Flare Tips: Injects high-pressure steam via multi-port nozzles to inspire ambient air, ensuring smokeless flaring for heavy hydrocarbons.
  • Air-Assisted Flare Tips: Utilizes a forced-draft blower to supply combustion air directly, ideal for sites with limited steam availability.
Our Rigorous Quality & Inspection Workflow:
  1. CFD Flow Simulation: Advanced modeling ensures optimal gas-air mixing and prevents thermal reverse flow.
  2. 100% NDT Testing: Comprehensive X-ray (RT) and Dye Penetrant (PT) on critical high-alloy welds to guarantee pressure integrity.
  3. Laser Dimension Check: Precision laser tracking ensures perfect flange bolt-hole alignment with existing flare stacks.
  4. Pre-Shipment FAT: Full factory acceptance testing of the pilot ignition loop and flame sensors before overseas crating.

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