Zexuan self-supported elevated flare systems deliver safe, compliant emergency relief gas disposal for mid-to-large-scale industrial facilities. Eliminating traditional guyed wires or massive derrick towers, this vertical structure relies entirely on a robust, tapered steel shell for stability. It drastically minimizes installation footprints, making it the premier choice for refineries and terminals where onshore plot space is at a premium.
Key Technical Advantages
Footprint-Optimized: Eliminates anchoring yards and derrick support steel, saving massive plot space and civil engineering costs for EPCC contractors.
Hurricane-Resistant Structural Design: Heavy-duty tapered steel sections engineered via seismic and wind tunnel analysis to withstand up to Category 5 hurricanes/typhoons.
High-Performance Flare Tip: Integrated with investment-cast SS310S/Inconel tips and dynamic seals to prevent flashback and ensure stable, smokeless flaring.
Plug-and-Play Installation: Fluidic piping, pilot burners, and automatic high-energy ignition are 100% factory pre-assembled and FAT-tested for rapid site commissioning.
Technical Specifications
| Parameter | Specifications & Capabilities |
| Manufacturer | Shandong Zexuan Environmental Protection Co., Ltd. |
| Support Type | Self-Supported (Tapered structural steel, no guyed wires) |
| Height Range | 10m to 60m+ (Customized based on radiation analysis) |
| Relief Capacity | Up to 1,500 T/H (Tailored to refinery outputs) |
| Flare Tip Metallurgy | SS316L / SS310S / Inconel 625 (Heat & corrosion resistant) |
| Smokeless Options | Utility (Non-Assisted), Steam-Assisted, Air-Assisted |
| Ignition System | Electronic High-Energy Ignition (HEI) / Flame Front Generator (FFG) |
| Control Interface | Zexuan PLC-based control cabinet (Optional solar/battery backup) |
Target Applications
Refining & Chemical Zones: Industrial complexes with restricted plot sizes and tight layouts.
LNG & Marine Terminals: Onshore storage sites requiring aesthetic, heavy-duty vertical structures.
Pipeline Intercept Stations: Remote gas transmission hubs where land acquisition costs are high.
Our One-Stop Engineering Workflow
Simulation & Calculation: Advanced Flarenet and Fluent modeling for thermal radiation, gas velocity, and noise profiling during FEED.
3D Mechanical Design: Site-specific structural modeling and wind load calculations matching international standards.
Fabrication & FAT: 100% factory welding inspection (RT/PT) and full loop Factory Acceptance Testing before shipment.
Global Field Support: On-site commissioning oversight and technical guidance by Zexuan field engineers for rapid international startup.