Essential details
Shipping:Ocean freight
Product Introduction
Hazardous & Solid Waste | Dual-Chamber Combustion | Multi-Stage Flue Gas Purifying | High Thermal EfficiencyThe Multi-Purpose Waste Incinerator System engineered by Shandong Zexuan Environmental Protection Co., Ltd. is a heavy-duty, highly adaptable thermal oxidation solution designed for the safe, efficient, and compliant disposal of complex waste streams. This system is technically optimized to simultaneously or independently process multiple waste matrices—including hazardous chemicals, industrial solid waste, medical waste, high-viscosity sludge, and organic liquids.
Utilizing Zexuan’s advanced controlled-air or rotary kiln technologies combined with multi-stage flue gas cleaning skids, this system guarantees thorough destruction of pathogens and toxic compounds while strictly adhering to the most stringent international emission standars (including European and US EPA limits).
Key Technical Advantages- Universal Waste Co-Processing: Engineered with custom-designed feeding interfaces, Zexuan's incinerator seamlessly handles mixed waste profiles (solid, liquid, and sludge) in a single centralized system, significantly reducing capital expenditure (CAPEX) for plant operators.
- Dual-Chamber 2-Second Retention Design: The secondary combustion chamber operates at temperatures exceeding 1100°C with a gas retention time of more than 2 seconds, ensuring complete thermal destruction of dioxins, furans, and volatile organic compounds (VOCs).
- Advanced Emissions Control & Compliance: Equipped with tailored wet/dry scrubbers, baghouse filters, activated carbon injection, and SNCR de-NOx units to guarantee all stack emissions meet EU Directive 2010/75/EU or local environmental mandates.
- Premium Thermal Insulation & Longevity: The combustion chambers are lined with multi-layer high-alumina refractory brickwork and premium insulation materials, providing superior resistance to thermal shocks, chemical slagging, and acidic corrosion.
- PLC-Automated Process & Continuous Monitoring: Integrated with Zexuan’s intelligent PLC control panel (Siemens/Allen-Bradley) featuring full automation, touch-screen HMIs, and optional CEMS (Continuous Emissions Monitoring Systems) for fail-safe, unattended daily operations.
Technical Specifications
| Parameter | Specifications & Capabilities |
| Manufacturer | Shandong Zexuan Environmental Protection Co., Ltd. |
| Applicable Waste Type | Hazardous Waste, Medical Waste, Sludge, Industrial Solid/Liquid Waste |
| Treatment Capacity | 50 kg/h to 5,000+ kg/h per unit (Custom scalable designs available) |
| Primary Chamber Temp. | 650°C – 850°C (Controlled pyrolysis / gasification) |
| Secondary Chamber Temp. | 1100°C – 1200°C (Complete thermal destruction) |
| Flue Gas Retention Time | ≥ 2.0 seconds (Strictly destroying dioxins) |
| Refractory Material | High-Alumina Refractory Linings & Ceramic Fiber Insulation (Up to 1600°C) |
| Fuel Options | Diesel, Natural Gas, LPG, or Waste Oil Heavy Burners |
| Control Architecture | Automated PLC Control System with Safety Interlocks & Remote Diagnostic |
Target Applications
- Chemical & Petrochemical Refineries: Disposal of toxic chemical by-products, oily sludges, and spent solvents.
- Centralized Medical & Hazardous Waste Plants: High-capacity processing of infectious medical waste and hazardous solids.
- Remote Industrial Parks & Mining Camps: Self-contained waste volume reduction to lower logistics and landfill costs.
- Seaports & Airport Facilities: Destruction of high-risk international quarantine wastes.
Our One-Stop Engineering Workflow
- Waste Characterization & Thermal Sizing: Zexuan analyzes your waste composition datasheets (calorific value, moisture, ash content) to optimize the system's combustion matrix.
- 3D CAD & CFD Modeling: Advanced computational fluid dynamics (CFD) simulation of thermal flow and gas velocity to ensure zero dead-zones in the combustion chambers.
- Modular Skid Fabrication: Heavy mechanical assembly, precision welding, and complete electrical loop pre-wiring at Zexuan's state-of-the-art workshop.
- FAT & Quality Inspection: 100% rigorous Factory Acceptance Testing (FAT), pressure checks, and refractory inspection before exporting.
- Global Field Commissioning: On-site installation technical guidance, cold/hot commissioning support, and comprehensive operator training by Zexuan field engineers.